To recover or not to recover, that is the question

Big Ed

N50247 - '79 Super D
Joined
Jul 20, 2020
Messages
1,938
Location
Tampa, FL
The engine on my Super D is coming off this week for overhaul. The shop says 3 months, but I hear horror stories about shops taking 6-8 months or longer due to parts shortages.

My fuselage really needs a restoration. I really ought to cut the fabric off, disassemble everything down to the bare frame, bead blast, reprime, replace all the wood, cables, pulleys, and hardware, and recover it. But that is probably at least a one year project at my current degree of personal free time.

After pulling the engine, I realize that is not a gigantic effort. So I could wait a few years til the timing is right, then pull and pickle the engine and do the restoration. Or sell it to someone else with the time, if I choose to graduate to a Pitts.

Alternatively, I could try to accomplish something short of a full restoration now, but which addresses the main needs of the aircraft. The glass is fine, and the frame does not appear to have any structural issues. The main wood problem is with the formers. I could strip the fabric, inspect closely, spot paint the frame as needed, replace the wood, cables, and pulleys, and then recover and paint.

So, ballpark, how many man-hours would I be getting myself into?

What components could I leave in place to expedite the process? I'm thinking the instrument panel, flight controls, and interior can all be accessed and addressed at any time, irrespective of engine status. What about the greenhouse roof? Could I leave that in place?

The headliner looks ok except for a stain in the back. Ideally I would replace it. But I get the impression that is difficult an adds quite a bit of labor to the overall effort.
 
Though this ain't gonna be very helpful I'll give you my $.02 (Confederate)...
Given the recent past of several "just gonna" threads on this forum its blindingly obvious that aircraft owners are incapable of going along with their original plan...🥺
Using my Walmart crystal ball I can tell you that:
A) If you so much as TOUCH that airplane while it's engine-less the project will only end with a new cover, new wood, new paint, new interior, new panel, etc.
2) We (the Forum Collective) will happily follow along; giving advise and encouragement as to what you should do "as long as you've gone this far..." .
I'm fairly sure some psycho-babblist has a multi-syllable name for it but the upshot is: we shine up one part of something and that makes everything around it look shabby...and THAT can not be tolerated!
So, you come up with a plan.
We'll help you blow right thru it...🤣🤣🤣

Chris
 
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you are in your prime flying it, slap an engine on it and get back at it. if you really wanted to do everything else you wouldn't have to ask us, you would know.
So Ed is either asking us to help him spend vast sums of money or talk him out of spending vast sums of money...

Remember the four forces required for flight:
Visa
Mastercard
American Express
Discover

Chris
 
If the fabric and structure are airworthy and you are not planning on keeping it for decades, I say fly it and leave that job for the next guy.
 
I actually enjoy fabric work. Ceconite and dope are my favorite. So that tells you what I would do. Good luck with your project.
 
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